CONFORMADO MASIVO

CONSULTING IN BULK FORMING

Consulting in Bulk Forming

• Development of manufacturing process for bulk forming

» Hot, warm and cold forging
» Shape rolling
» Drawing
» Cold and hot extrusion » Diagnostic and implementation of best practices for bulk forming shops
• Market research
• Supplier development
    » Studies for supplier selection by technological capabilities
» Studies for supplier selection by production capabilities
» Traning of suppliers on manufacturing technology 

Training in Bulk Forming

• Hot forging – Fundamentals and applications
• Cold forging – Fundamentals and applications
• Failure analysis and strategies to improve tool life in hot forging
• Failure analysis and strategies to improve tool life in cold and warm forging
• Metal forming equipment – Fundamentals and applications
• Basic and advanced training for DEFORM – 2D and 3D
• Hot extrusion – Fundamentals and applications
• Preform design in hot and warm forging
• Sequence design in cold forging
• Tool design for hot forging
• Tool design for cold and warm forging

Engineering Services


• Tool design for hot, cold and warm forging
• Process simulation of bulk forming processes
• Redesign for tool life improvement
• Process redesign to improve material yield
• Process redesign to manufacture defect free forgings

Bulk Forming Software

• Software for bulk forming simulation (Distribution and support)
• DEFORM 2D.
DEFORM F2
DEFORM 3D
• DEFORM F3.
• DEFORM TOOLS.
• DEFORM HT2.
• DEFORM HT3.
• DEFORM GEOMETRY TOOL.
• DEFORM TOOLS.

Objectives of Bulk Forming Simulation

• Cost reduction
• Reduction of lead time
• Assurance of cavity fill
• Defect forecast, prevention and elimination
• Prediction of temperature, material flow and tool wear
• Prediction of microstructure and product properties.

• Elimination of trial and error procedures.

deform-2d

DEFORM- 2D

deform-ht

DEFORM-HT

deform-3d

DEFORM-3D

deform-f2

DEFORM-F2

DEFORM-F3

DEFORM-F3